Developments in Dispensing Caps – An Overview

In general it can be said that dispensing caps or functional caps are used to store dry or liquid supplements separately from the water in which when released by the consumer they form an energy or vitamin drink or sometimes a medicinal drink, under the assumption or claim that supplements, particularly vitamins deteriorate in water quickly and as such a ready-to-drink vitamin beverage doesn’t give the consumer the kick he/she was expecting and paid for.

This claim marketed by the companies of energy and vitamin drinks which use a functional cap, is at this moment under attack, as Activate, one of the main players in this market segment, is slapped with a class-action lawsuit in California.
The class-action lawsuit filed in Los Angeles Superior Court on Feb. 24 accuses Rising Beverage Co., the owner of Activate, of dishonest and misleading statements in its advertising about the freshness of Activate’s key innovation, its “in-the-cap” reservoir of dry vitamins versus those pre-mixed in other beverages.
The lawsuit points to a 2006 study in “The Journal of Pharmaceutical Sciences” that found certain types of vitamins – including those contained in Activate – to be stable in water.

Activate 4-pack

Whatever the outcome of the lawsuit, the implementation of functional caps will continue, as there are many other arguments to be used in favour of this type of caps. Let me just relate some of the most important. Besides the (still valid) argument of rapid degradation of supplements in water, everything from pharmaceuticals to nutraceuticals, from anti-aging to anti-oxidants, from vitamins to functional supplements, from male potency to stem cell stimulants, from energy to relaxation and so on can be packed and properly dosed by a dispensed cap.
You already see applications in the (semi)medical sector, as it is generally claimed that pills and capsules have a very short window of absorption when traveling through the body.  A consumer would be fortunate to absorb 10-15% of the nutrients.  Liquid absorption is much higher: around 80-90%. Furthermore people would rather prefer to drink their supplements, pharmaceuticals and nutraceuticals than taking a pill or capsule, especially when it comes to children and the elderly.

All this said, let’s have a look at the technique of dispensing and various recently developed functional caps.

ViCap dispensing closure

Over the last 50 to 60 years a wide range of dispensing caps has been developed and patented. A typical dispenser cap includes a space which holds the substance to be dispersed (vitamin, flavour, medicine in powder form, liquid or tablet), which is bounded and sealed on one side by a membrane. A membrane opening device is used, often activated by depression of a flexible diaphragm, which causes the membrane opening device to pierce the membrane, thus enabling mixing of the contents of the dispenser with those of the container to which it is attached.

United States Patent 7017735

One of the most basic designs I found in a patent filed in 2002 by inventor Stephen Carlson and assigned to The Coca-Cola Company. The image (see picture) shows the principle of any dispensing cap.
All dispensing caps come back to this principle, punching a hole in a membrane to release the vitamin powder or liquid, stored in the separate chamber above the membrane. But in reality a dispensing cap isn’t functioning that simple as showed in the drawing/sketch of the “invention” of the 2002 patent. The risk that powder sticks in the punched hole and is not released in full into the liquid/water of the bottle is one of the reasons further inventions with more complicated designs have seen the light.
In other words the secret of a good-functioning dispensing cap is not just punching a hole, but how to remove the membrane in such a way to ensure that the powder is fully released into the water. Inefficient or incomplete mixing of the two substances is not desired as the concentration of the additive may be critical for some applications, such as in preparing pharmaceutical solutions. Shaking or other means of forcing the contents of the dispenser to mix with the water in the bottle cannot guarantee complete mixing, as some additive may still remain trapped in the dispenser.

The 3-step-process of ViCap

Just punching a hole is not appropriate for use with supplements in the form of tablets. To dispense a tablet the hole in the membrane must be larger than the dimensions of the tablet so that the tablet can move freely and reliably from the dispenser into the container when the membrane is ruptured.

With all these disadvantages for dispenser caps with just a puncher, the developments concentrate on rupturing the membrane completely, cutting it along the edges and removing it as much as possible. In all modern dispensing caps you see more or less ingenious cutting devices to get rid of the membrane. In addition, the membrane may include a scored line to facilitate rupturing.

Details of the Funktional closure of Optima

I selected some 14 different designs of dispensing or functional caps from all over the world. We will see the VizCap of Viz Enterprises, the Activate cap, the Optima functional cap, the ViCap of Vicap Systems, the BiaGaia Cap of Bericap, the Cedevita cap made by Teamplast, the PowerCap of Liquid Health Labs, the Yoli Blast Cap, the Mojo organics cap, the Karma cap of Karma Wellness Water, the Tap-The-Cap, and the Delo Cap from France.
Furthermore especially developed for the pharmaceutical industry the Aspin Dispensing Bottle Cap, the CapStaticX of NYSW Beverage Brands Inc., and the Berocca Twist ‘N’ Go cap of Bayer Australia.


Some of the above I have described in previous articles, but for the sake of completeness I briefly include them in this overview with a link to the more detailed article. The others I will describe in detail, as far as I have details available.
When I count correctly I mentioned 14 different dispensing caps. That’s a long ride, so I cut the whole story in three more parts.

The next article starts with, probably the most well-known, the Activate dispensing cap. Then the VizCap, Optima, Vicap and BaiGaia. The rest will follow.

40 responses to “Developments in Dispensing Caps – An Overview

  1. I am the inventor of the ASPIN cap. Thank you very much for your excellent article- Aspincap, LLC is currently fielding offers from all over the world to utilize our patented technology by beverage, nutritional and pharmaceutical industries. We welcome all inquiries regarding licensing/ partnership/participation in our market development. I am excited and encouraged by the growing interest in interactive caps as a major packaging industry focus.

    • Steven, I haven’t written about the Aspin in detail yet. Within a short time there will be a special about dispensing caps in pharma, including the Aspin. Wait and see.

      • Great article; Blast Max has an incredible library of patents throughout the world with over 25 patents and hundreds of patents pending and models no matter however you want to for dosing ; Blast, twist, push, squeeze and so on regardless what category such as cleaning, beverages, oral care, hair care, pharma, OTC, soups and more. I would love to speak to you regarding the next article to maybe shed some light in the category!!! Thanks-

      • Anton, very interesting article! i am curious if you are aware who is filling and sealing such caps. I have invented a cap as well and am trying to determine the best way to fill and seal for the industry

      • Matt, in one of the articles I give a description and image of the filling and assembly of a cap. The filling and sealing procedure is determined by the design of the cap. There is no general rule.

    • Steve,
      Great stuff. I see you are getting the recognition you and your product deserve.

  2. I have been looking for a place to get further details about the dispensing cap technology cuz I was asked to design one. valuable content. could we have more details on the scale…? any post talking about it?

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  4. this is great stuff… really useful in evaluating what new packaging is out in the market – can you point me to packaging that dispenses something of a non-liquid form into a liquid form? for instance… sugar into water?

    • Amy, read the article. It states explicitly that all dispensing caps dispense/dose a dry powder into a liquid. So, tell me, what is your question?

      • Hi Anton, I am trying to see if it is economucally possible to make a dosing cap just 20 mm for 375 ml beverages. How many manufacturers are available in the states?

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  6. Anton:
    I am interested in marketing hemp oil on the internet and I want to use
    an 8oz glass bottle instead of the traditional plastic squeeze bottle. Are
    there any bottle caps that can dispense say a tablespoon of liquid from
    the bottle or maybe a pump that could pump out a desired quantity of
    liquid if the consumer so desired? Robert

    • Robert, there are thousands ofd them. Look in the detergent aisle of a supermarket and you will find them in all varieties. Contact any cap manufacturer and he is able to help you.

  7. I am the inventor of the ASPIN cap. Thank you very much for your excellent article last year- Aspincap, LLC is currently fielding offers from all over the world to utilize our patented technology by beverage, nutritional and pharmaceutical industries. We welcome all inquiries regarding licensing/ partnership/participation in our market development. I am excited and encouraged by the growing interest in interactive caps as a major packaging industry focus. We are now planning on offering a proprietary health beverage that will hopefully dominate a yet-untapped market. Only the ASPIN cap has the patented action capable of storing and delivering this new formulation into the bottle’s liquid. WE NEED TO TALK!!!

    • I am looking to adapt the dispensing cap with a beverage packaging that the cap will not be bigger than 20 mm.It can be done economically feasable?

      • I am establishin a 200,375 and 500 pouch line with spout and cap for beverages. The line of beverage should be one that can be compatible with the dispensing dosing system , if it is economically possible , or i will still do the line doing my own formulas of enhance waters, etc,

    • Steven, I have been trying to contact you but you have the wrong phone number on your website. Anyway, we are looking for someone to provide us with a cap that will hold 30 ml of our product which will be placed on a 10 oz. bottle of water. Therefore the cap size would have to be at least 32 mm to fit the size bottle such as a wide mouth Gatorade bottle. Can you contact me at 727-460-5131 or My name is Peter Laskowski.

  8. There is a cap used widely in Australia on Berrocca which discharges a effervescent tablet into water. Sold in most corner shops and mainline supermarkets it is basically used for hangovers (and us Aussies are good at getting those!!). Here is a link to the product… is the only product that I know of that is being used out here but the volumes are in the millions. and certainly worth a mention given the number of different products that have fallen by the wayside.

  9. Dear Steeman

    Great Articles

    Can tell me, how growing the market of dispensing caps and prospects with consumers, as new products launched with this technology.

    Thank You


    • Laercio, I have no idea. Although the dispensing cap certainly has an influence on sales, it’s primarily the product itself that attracts the consumer and stimulates him to buy it. The dispensing cap just is a vehicle to accommodate the consumer request for convenience.

  10. Dear Mr Steeman

    Thank you for your kind response

    We are discussing license with a company holding the Patent to produce the caps in Brazil.

    We are finalizing the financial feasibility and market studies, but we are faced with the absence of information on the quantities of products or caps sold in the North American and European market.

    If you have any information that can help us, we would be grateful for your help, since you have contributed in a very important way to discursão product.

    Congratulations for the Posts

    Thanks a lot

    Laercio dos Reis

    • Laercio, I can’t help you. I haven’t data about the market. I’m only interested in the technology and have no idea how well a development is accepted in the market. There might be market research companies which have the data, but that certainly is not for free.
      You have to sort it out yourself.

      • Again Thank you for your attention.

        Your post has contributed to our studies of financial and market viability.

        We followed your suggestion, among other research on the subject, yet we could not find information on sales volumes, unless sales prospects for 2020, sent from one of the holder of patent manufacturers.

        The K-cups system, which is an innovation, like the caps, has shown a consumer acceptance of a significant way growing in sales each year, Sales of coffee made in single-serve brewing systems, barely noticeable five years ago, now account for more than a quarter of every dollar Americans spend spending on coffee to drink at home . By 2018, market-research firm Mintel Expects Consumers to Spend Nearly the much on coffee pods They Do on the bulk coffee.

        Single-serve coffee revolution brews industry change

        By contrast the dosage caps not produce consistent data references sales.

        However I believe that this product is quite dramatic and there will come a time of growth in the market


        L Reis

        Note: I always confirming March and never get back alerts +
        X = Notify me of new comments via email.
        X = Notify me of new posts via email.

  11. I must say its a good to read article It helps me to get a scenario and players in filled cap technologies around the globe.

  12. I am sourcing co packers that can fill and apply these dispensing lids ( to hold a powder) to a bottle of liquid – I would like to use a glass bottle – USA or Canada

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